What is a 90° Elbow ERW?

A 90° Elbow ERW (Electric Resistance Welded) is a type of pipe fitting used to change the direction of flow by 90 degrees in a piping system. Unlike seamless elbows, which are made from a single piece of material, ERW elbows are fabricated by welding the edges of a pipe, making them more cost-effective for certain applications while still providing reliable performance.

These elbows are designed for use in medium to low-pressure systems and can handle various types of flow in pipelines. They offer solid strength, durability, and a smooth internal surface for better flow characteristics, making them ideal for less demanding environments.

Key Features of 90° Elbow ERW:

• Welded Construction: Fabricated by welding the edges of the pipe, offering a cost-effective alternative to seamless elbows.

• 90° Angle: Specifically designed for a 90-degree directional change in pipelines to redirect the flow without causing significant turbulence or pressure loss.

• Pressure and Temperature Capability: Suitable for applications where the pressure and temperature requirements are not as high as those needed for seamless elbows, making them ideal for medium-pressure systems.

• Cost-Effective: More affordable than seamless elbows, making them a good option for applications with budget constraints while still providing adequate performance.

Material Grades We Use for 90° Elbow ERW

At Fortis Forge, we manufacture 90° Elbow ERW fittings from high-quality materials that ensure reliability and longevity in various industrial applications:

• Carbon Steel (ASTM A234 WPB): Provides a balance of strength and toughness, suitable for most medium-pressure piping applications.

• Mild Steel (IS 1239 / IS 3589): A cost-effective material often used in less critical applications where the performance needs are moderate.

Precision Engineering for 90° Elbow ERW

Each 90° Elbow ERW is crafted using precision manufacturing techniques to ensure maximum performance:

• Accurate 90° Angles: Engineered to guarantee precise 90-degree turns in your piping system, minimizing pressure loss and improving flow.

• Smooth Inner Surface: The welded design ensures a smooth internal surface, promoting efficient fluid flow and reducing the potential for turbulence.

• Consistent Wall Thickness & Strength: Maintains structural integrity and durability under medium-pressure conditions.

Manufacturing Standards at Fortis Forge

Our 90° Elbow ERW fittings are produced in compliance with stringent industry standards, ensuring quality and dependability:

• Electric Resistance Welding (ERW): Manufactured using ERW techniques, ensuring a solid, reliable joint with minimal risk of defects.

• Heat Treatment: Elbows undergo heat treatment processes like normalizing to enhance mechanical properties and performance.

• Non-Destructive Testing (NDT): We carry out rigorous NDT to detect any internal defects and ensure that every elbow meets our quality standards.

• Beveling: Proper beveling is done for welding preparation, ensuring a secure, leak-proof connection.

• Dimensional & Visual Inspections: Each elbow is checked for accuracy and quality, guaranteeing consistency across every product.

• Full Documentation & Traceability: We provide complete traceability with Mill Test Certificates (MTCs) for every product.

Applications for 90° Elbow ERW

Fortis Forge 90° Elbow ERW fittings are widely used across various industries, providing reliable performance for less demanding applications:

• Oil & Gas: Utilized in pipelines for oil, gas, and petrochemical transmission where pressure and temperature requirements are moderate.

• Power Generation: Used in power plants for fluid distribution in medium-pressure systems.

• Chemical Processing: Commonly used for the transportation of chemicals in less critical systems.

• Marine & Offshore: Suitable for marine and offshore applications, especially in environments with moderate pressure and temperature.

• Water Treatment & Desalination: Helps facilitate the movement of water in treatment and desalination plants where high pressure isn’t required.

• Industrial Piping Systems: Applied in various industrial setups where the operational pressure is moderate and cost-efficiency is a key consideration.

Why Choose Fortis Forge for 90° Elbow ERW?

• Superior Raw Materials: We use top-quality materials, supported by Mill Test Certificates (MTCs), ensuring reliability and traceability.

• In-House Manufacturing: All aspects of production, from forming to testing, are done in-house to maintain the highest levels of control and precision.

• Precision Engineering: We ensure each 90° Elbow ERW is made with precise tolerances and smooth finishes for optimal performance.

• Timely Delivery: We ensure that all orders are delivered on time, meeting the deadlines of your projects.

• Global Supply Chain: Our extensive network ensures timely delivery of 90° Elbow ERW fittings worldwide, with complete documentation for your peace of mind.