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Hex Head Bushing
For essential connections in many industries, Hex Head Bushings from Fortis Forge are recognized for their superior strength, accurate threading, and excellent resistance to corrosion and high pressure. These forged fittings deliver reliable sealing and secure size transitions between pipes or fittings of different diameters. Manufactured in compliance with ASTM A105, ASME B16.11, and DIN standards, our bushings offer dependable performance across a variety of demanding industrial environments.
Crafted from carbon steel or mild steel, the bushings exhibit high mechanical strength and are engineered to withstand wear, oxidation, and chemical exposure. Their precision-forged construction ensures a tight fit and leak-proof connection, making them ideal for high-pressure systems in industries such as oil & gas, power generation, chemical processing, and marine. Suitable for both indoor and outdoor use, Fortis Forge hex head bushings offer long-term durability, efficiency, and compatibility with BSP/NPT threaded connections.
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- Size
½” to 4” (DN15–DN100)
- Standard
ASME B16.11 / BS 3799
- Material
Carbon Steel / Mild Steel
- Enquiry
What is a Hex Head Bushing?
A Hex Head Bushing is a forged threaded fitting used to connect pipes of different sizes. It features external male threads and internal female threads, allowing for a secure reduction in pipe size within a piping system. The hexagonal head offers easy wrench grip for installation and removal.
Threaded Hex Head Bushing:
Engineered with precision-cut threads for leak-proof, reliable connections. Ideal for applications where space constraints or system layout require pipe size reduction without compromising strength.
These bushings play a critical role in systems that need size transitions while ensuring sealed and robust connections under varying pressure conditions.
Material Grades We Use
At Fortis Forge, our Hex Head Bushings are manufactured using:
Carbon Steel (ASTM A105)
→ Known for superior strength, pressure tolerance, and mechanical performance. Ideal for high-temperature and high-pressure environments.
Mild Steel (IS 2062)
→ Offers cost-effective performance with excellent machinability and ductility. Best suited for general-purpose and low-pressure applications.
Each fitting is crafted to tight international tolerances, ensuring:
Precision threading (ANSI/ASME B1.20.1)
Uniform wall thickness
Superior mechanical strength
Resistance to corrosion, leakage, and stress
Manufacturing Standards at Fortis Forge
All bushings undergo:
Hot forging & advanced CNC machining
Heat treatment for enhanced strength
Non-destructive testing (NDT)
Hydrostatic pressure testing
Complete certification and traceability for every part
Applications Across Industries
Fortis Forge Hex Head Bushings are widely used in:
Oil & Gas Pipelines
Power Generation (Thermal & Nuclear)
Chemical & Petrochemical Facilities
Marine & Offshore Applications
Hydraulic Skids & Pneumatic Systems
Infrastructure & Structural Installations
Their ability to handle demanding pressure and temperature variations makes them essential for reducing fittings in high-performance systems.
Why Choose Fortis Forge?
Premium raw materials with Material Test Certificates (MTCs)
In-house inspections and quality assurance
Accurate forging, threading & finishing
Timely delivery and technical guidance
International shipping with complete documentation
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As a leading manufacturer of Hex Head Bushings, we are dedicated to producing high-quality forged fittings that meet the most stringent industry standards. Our manufacturing process involves precision forging, accurate threading, and rigorous quality control, ensuring that every bushing delivers superior performance and leak-proof sealing in threaded pipe connections. While the market for forged fittings in India remains highly competitive, Fortis Forge stands apart due to our unwavering focus on quality, durability, and customer satisfaction.
When choosing Hex Head Bushings for your applications, it’s essential to consider material specifications, threading types, and pressure ratings. These bushings are primarily used to connect pipes of different diameters while reducing the connection size in a reliable, threaded format. They are widely used in oil & gas, petrochemical, power plants, marine, and industrial processing systems. Our hex bushings are available in various thread configurations (BSP/NPT) and pressure classes, offering robust resistance to corrosion, stress, and harsh working environments. We also offer custom manufacturing options in carbon steel (ASTM A105) and mild steel (IS 2062) to meet your exact project needs.
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- Hex headed bushing Specification
| Specifications | ASME B16.11 / BS 3799 |
| Size Range | 1/8” to 4” (DN6 to DN100) |
| Pressure Ratings | Class 2000 / 3000 / 6000 LBS |
| Thread Types | NPT, BSP, BSPT, FPT |
| Material Grades | Carbon Steel (ASTM A105), Mild Steel (IS 2062) |
| Standard | ASTM, ASME, ANSI, BS, DIN, ISO |
| Applications | Oil & Gas, Petrochemicals, Power Plants, Marine, Construction |
- Forged Screwed-Threaded Hex Head Bushing Dimensions
Hex Head Bushings – NPS 1/2 to 4 – ASME B16.11
| NPS | Minimum Length E | Minimum Hex Height C | Nominal F |
|---|---|---|---|
| 1/2 | 14 | 5 | 22 |
| 3/4 | 16 | 6 | 27 |
| 1 | 19 | 6 | 35 |
| 1¼ | 21 | 7 | 44.5 |
| 1½ | 21 | 8 | 51 |
| 2 | 22 | 9 | 63.5 |
| 2½ | 27 | 10 | 76 |
| 3 | 28 | 10 | 89 |
| 4 | 32 | 13 | 117.5 |
| NPS | Minimum Length E | Minimum Hex Height C | Nominal F |
- Dimensions are in millimeters unless otherwise indicated.
- Cautionary Note Regarding Hex Bushings: Hex head bushings of one-size reduction should not be used in services where they might be subject to harmful loads and forces other than internal pressures.
The price of a Hex Head Bushing depends on several factors including size combinations, pressure class (Class 2000/3000/6000), material grade (ASTM A105, IS 2062), and order volume. On average, the cost for carbon steel or mild steel forged hex bushings ranges from ₹25 to ₹120 per piece.
As a trusted hex head bushing manufacturer and supplier in India, Fortis Forge delivers high-quality, precision-threaded bushings at competitive prices while maintaining strict adherence to international standards. All our bushings are manufactured in accordance with ASME B16.11 and ASTM A105, and are stocked for prompt dispatch, helping your piping systems stay leak-proof and efficient.
Procurement engineers, consultants, and project managers across various sectors rely on Fortis Forge for durable, high-pressure, and corrosion-resistant bushings that offer long-term performance in challenging industrial environments.
Quality Assurance
To preserve the high standards of our selection of Forged Fittings, Buttweld Fittings, Flanges and we have always adhered to a systematic quality management process.
Team of Experts
Our staff of experts is vibrant and talented, and they have always been our largest supporters and contributors to our success.
- Equivalent Grades of Hex headed bushing
| STANDARD | WERKSTOFF NR. | UNS | JIS | BS | GOST | AFNOR | EN |
| ASTM A105 | 1.0506 | K03504 | SCM435 / S25C | 360C | 20 | NF A35-552 | C22.8 / P250GH |
If you would like to inquire or place an order.
+91 83330 05894
Forged Fittings, Buttweld Fittings and Flanges Manufacturer in India
- Manufactured from high-strength carbon steel grades
- Available in forged, buttweld, and flange configurations
- Precision-machined for leak-proof, high-pressure applications
- Heat-treated and normalized to ensure durability and strength
- Tested for dimensional accuracy and pressure resistance
- Corrosion-resistant coatings available on request
- Application Industries
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Forge a Connection with Us
Let’s start building something strong together. Reach out to Fortis Forge for reliable solutions in forged fittings, buttweld fittings, and carbon steel flanges. Whether it’s a custom requirement or a bulk order, our team is ready to support your industrial needs.
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